Deburring, Satin Finish and Flap Wheels

Choosing a Finishing Wheel

• Deburring Wheels: For removing light burrs and smoothing edges after cutting or shaping. Choose a wheel suited to the material and amount of finishing required.
• Satin and Matt Finishing Buffs: For creating an even, low-gloss surface or blending an existing finish. Select a fine, medium or coarse grade to suit the texture you want.
• Emery Flap Wheels: For abrasive smoothing and blending. The range includes bench and mounted options in P180, P240, P320 and P400 grades; higher grit numbers give a finer abrasive finish.
• Texturing Brushes: For decorative brushed effects. The appearance depends on the brush, metal and direction of working, so test on a spare piece first.

Bench Motor or Handpiece?

Larger wheels provide a broader working surface for accessible areas, while mounted miniature buffs and flap wheels offer access to smaller details. Match the wheel diameter, width and mounting to your machine. For mounted accessories, check that the shank fits your handpiece collet or chuck; for unmounted wheels, check the centre hole and required arbor or hub.

Creating a Consistent Satin Finish

Prepare the surface first, as a satin finish can leave deeper scratches visible. Start with a grade suitable for the marks you need to remove, then refine the surface as required. Keep the direction of your passes consistent for a directional brushed finish, and use light, even pressure to help preserve edges and detail. Grade names and colours vary between abrasive ranges, so compare the product descriptions rather than colour alone.

Keep finishing wheels separate from buffs used with polishing compounds to reduce contamination. Test your chosen wheel on scrap of the same metal before working on the finished piece.

Fitting and Use

Secure the wheel correctly and check that it runs true before use. Follow the speed limits and mounting instructions for the accessory and machine, including any marked direction of rotation. Wear suitable eye protection and use appropriate dust extraction.